CAE-Résumé – Ahmed Elsayed

Ahmed Elsayed

Computational Engineer | TU München M.Sc.

I am a Computational Engineer with 4+ years of combined academic and industrial experience in data-driven modelling, AI, simulation and software development.
I build and automate high performance workflows that bridge engineering and software, transforming complex technical challenges into practical business solutions.

EDUCATION

Computational Mechanics M.Sc.

The Technical University of Munich (TUM)

Computational mechanics is concerned with solving mechanical problems on the basis of numerical approximation methods, involving discretization of the underlying equations in both space and time.
The curriculum covers modules in the following areas: Software Development, Finite Elements Analysis and Computational Fluid Mechanics.

Curriculum
Content

Mechanical Engineering B.Sc.

Alexandria University

Graduation project: Energy efficient vehicle for shell eco-marathon competition.

Computer Science Diploma

Alexandria Technical Advanced Industrial School

EXPERIENCE

Computational Engineer

Saint-Gobain Sekurit

Contributed to international R&D projects focused on sustainability, driving process optimization, energy efficiency, and the development of sustainable materials and products.
Designed and implemented simulation-driven solutions for complex mechanical, thermal, fluid, electrical, and optical systems, supporting product innovation and performance improvement.
Developed hybrid workflows integrating physics-based simulations with data-driven and machine learning models.
Established cross-departmental standard practices for data-driven and physics-based digital and virtual product development.
Collaborated with commercial teams to identify client needs and deliver customized simulation solutions aligned with business objectives and market requirements.
Develop and maintain strategic collaborations with internal and external commercial, academic, and public sector partners.
Facilitate active knowledge transfer from R&D to business units and support the training of local engineering teams.

Working Student

Institute for Machine Tools and Industrial Management (iwb) at TUM

Probabilistic AI methods for robot modelling for use in manufacturing technology aim to increase the accuracy of milling robots.

Master Thesis

MSC Software | Hexagon

Topic: Hyperparameters Optimization using ODYSSEE MLP (Multilayer Perceptron) Neural Networks.
Implement a framework to find the most suitable hyperparameter configuration for MLP NNs.

Working Student

MSC Software | Hexagon

Developing and implementing a pipe between MSC Apex software and WeldFEM for faster weld assessment.
Teams and customer support for CAE simulations in (FEA, CFD, and MBD) in different areas (Aerospace, Automotive, Machinery, Robotics, and Medical).
A Structural and thermal analysis of the Ariane 5 spacecraft benchmark.
Improving the virtual test-driving software.

Working Student

aCar Research Project at The Automotive Technology Chair @ TUM

Performing combinatorial optimization for multiple problems (Knapsack and travelling salesman).
A publication submitted for the results.

Working Student

Unilever

Prototype validation at the R&D department.
Conducting CFD study to optimize the tank output for highly viscous flow using ANSYS Fluent.

Working Student

Gear Research Center (FZG) @ TUM

Studying the contact stress between gears using ANSYS Mechanical & Fluent.
Improving the model by adding a lubricant layer between the gears.
Validating the results with the experiment.

Research Assistant –Part-time

The American University in Cairo

Studying and improving the skin-condenser performance using ANSYS Fluent.
The study involved determining the flow regime, pressure, and heat transfer correlations.
Find the best tube geometry for more efficient heat transfer (round or oval).

Junior R&D Engineer

Kimal PLC

Develop and improve the manufacturing process.
Design prototypes and feasibility models for proof-of-concept testing.
Assisted in designing and building a new catheter lamination machine from scratch.
Conducting flow simulation using ANSYS Fluent aiding in developing new types of catheters.
Support efforts to verify and validate the new product designs.

PROJECTS

Studying The Blood Flow After Arteriovenous Anastomosis For Aortic Coarctation Patient

•

February 9, 2023

Imperial College London XX 2000 – XX 2000 Aim: Results Discussion:

CFD, OpenFOAM

Error Estimators for pMOR Training

•

November 1, 2022

BMW November 2022 – February 2023 The final report can be found on TUM wiki: https://wiki.tum.de/display/modsim/Error+Estimators+for+pMOR

MATLAB, Optimization, ROM

Optimization of Wind Farm Turbines Layout

•

September 1, 2021

Siemens Energy September 2021 – November 2021 Aim: Improve the wind farm configuration using an evolutive algorithm based on existing literature for …

ANSYS Fluent, CFD, Optimization, Python

Freelancing/Others

Multiphysics

•

April 1, 2023

Description: This page contains random projects in FE, CFD and multiphysics problems simulated using software like: (Ansys, OpenFOAM, COMSOL, Abaqus and STAR …

ANSYS Fluent, ANSYS Mechanical, CFD, FEM

Freelancing

CAD/CAM

•

March 23, 2023

Description: This page contains random projects designed using CAD software (Inventor, SolidWorks and CATIA).These projects were drafted for practicing, freelancing or designed …

CAD, SOLIDWORKS

PUBLICATIONS

Publications

Vehicles for the Service Economy: Early-stage Vehicle Concept Designs for Vehicle-based Service

•

September 1, 2022

Publisher: Elsevier B.V. URL: https://doi.org/10.1016/j.procir.2023.01.016 8 July 2023 Abstract: Future vehicles are connected, autonomous and shared platforms that render a multitude of …

Optimization, Python

Publications

[Summarizing] A Numerical Study on an Improved Oval Geometry for Condenser Tubes -Part 1 Intensive Literature Review

•

October 1, 2019

ANSYS Fluent, CFD

TECHNICAL SKILLS

Mechanical Design

AutoCAD Mechanical

Autodesk Inventor

Autodesk PowerMILL

SOLIDWORKS

MSC Apex

CATIA

Simulation

MSC Nastran

Solid Edge

ANSYS Mechanical

ANSYS Fluent

OpenFOAM

Star CCM+

COMSOL

Programming

MATLAB / Simulink

Python

C++

Java

FastAPI

mikroC

MySQL

Excel VBA

General

Adobe Photoshop

Blender

PERSONAL SKILLS

Languages

Arabic (Native)

English (Advanced C1)

Deutsch (Beginner A2)

Soft Skills

Teamwork

Self-learning

Time Management

AHMED ELSAYED

AHMED ELSAYED

AHMED ELSAYED

AHMED ELSAYED

AHMED ELSAYED

Ahmed Elsayed

Computational Engineer | TU München M.Sc.

EDUCATION

Computational Mechanics M.Sc.

The Technical University of Munich (TUM)

Mechanical Engineering B.Sc.

Alexandria University

Computer Science Diploma

Alexandria Technical Advanced Industrial School

EXPERIENCE

Computational Engineer

Saint-Gobain Sekurit

Working Student

Institute for Machine Tools and Industrial Management (iwb) at TUM

Master Thesis

MSC Software | Hexagon

Working Student

MSC Software | Hexagon

Working Student

aCar Research Project at The Automotive Technology Chair @ TUM

Working Student

Unilever

Working Student

Gear Research Center (FZG) @ TUM

Research Assistant –Part-time

The American University in Cairo

Junior R&D Engineer

Kimal PLC

PROJECTS

Freelancing/Others

PUBLICATIONS

TECHNICAL SKILLS

Mechanical Design

Simulation

Programming

General

PERSONAL SKILLS

Languages

Soft Skills

COURSES & CERTIFICATES

Introductions to ROS

TU Delft

ANSYS CFD Software on LRZ HPC Systems

LRZ Center

Machine Learning in NLP Seminars

NVidia

HyperWorks Seminar

Altair Engineering

Self-Driving Cars Specialization

University of Toronto

Machine Dynamics with MATLAB

RWTH University

An Introduction to Cardiovascular Fluid Mechanics

NPTEL

A Hands-on Introduction to Engineering Simulations

Cornell University

Wind Energy

Technical University of Denmark

Certified SOLIDWORKS Associate (CSWA)

Dassault Systèmes

Maintenance & Repair of Mechanical Equipment

Alexandria University

Gas Turbines Maintenance and Troubleshooting

OGS Training Services

HVAC

Alexandria University

Fire-Fighting Systems

Alexandria University